AI-based predictive maintenance to reduce unplanned downtime of printing machines
Case Study
Objectives
The aim is to harness AI technology to develop a solution capable of detecting potential production downtimes in advance. This way, proactive measures can be initiated to prevent breakdowns or at the very least minimize their impact.
Solution
An AI-driven Predictive Maintenance solution was developed that evaluates the performance data of all HDM machines connected to the IoT Platform. By analyzing this data, the solution can identify potential production failures early on and notify customers in real-time. Furthermore, solution-oriented reports and evaluations are provided to customers to assist them in addressing the identified issues.
Results
Introducing the AI-driven Predictive Maintenance allowed customers to take proactive steps to prevent downtimes. If a breakdown is inevitable, they can detect it within minutes and adjust their production processes accordingly. Moreover, customers can now better align the need for consumables with any production delays, resulting in additional cost savings.
Other interesting studies and articles
ECC Cologne Interview: The right approach to marketplace strategy
Thomas Natkowski (Partner, eStrategy Consulting) talks to ECC Cologne about the key factors for a successful marketplace strategy.
MultichannelDay 2025 in Cologne
Our managing partners Cliff Pfefferkorn and Thomas Natkowski visited the RheinEnergieSTADION in May and took part in MultichannelDay 2025. Cliff Pfefferkorn also spoke at the event about “The logic of the D2C business case.”
Learn more about eStrategy Consulting
We are proud of our satisfied customers, our extensive project portfolio and our rehearsed team.
More Cases
Implementation of financial market regulations for a universal bank
A European universal bank implemented a comprehensive project to meet the complex requirements of new regulations such as EMIR and the Dodd-Frank Act in a resource-efficient manner, whereby adjustments to IT, processes and clearing platforms as well as coordinated project management ensured compliance with the requirements at minimal additional cost.
Consolidation and cost reduction for the IT and organizational structure of a specialist bank
A specialist bank in a German-speaking country was restructured through a rigorous savings and consolidation programme, using detailed analysis, optimized cost structures and focused projects to meet the requirements of owners and regulators, while local project management ensured close coordination with internal and external stakeholders and successful implementation.
Reorganization of investment advice (securities) for a major German bank
A bank with millions of private customers and thousands of investment advisors set up a project to implement legal requirements for the advisory process in a timely and IT-supported manner, whereby the development of the IT adaptations was carried out in close coordination with an outsourcing partner in India and the project management coordinated capacities in order to achieve the goals despite resources being tied up by a merger.
Transformation program for a major German bank / Restructuring after the crisis
A leading German banking institution implemented a comprehensive transformation program to ensure stability and profitability following regulatory requirements and economic challenges through cost reductions, restructuring and strategic measures, with a co-program lead assisting in the development, evaluation and implementation of numerous projects.
Implementation of an ecosystem strategy for financial services: More customer focus, more product innovation, rapid transformation
Implementation of an ecosystem strategy in a mid-sized bank, focusing on customer needs through an expanded financial product offering, improving internal processes, and motivating employees with customized communication and incentives.